MastheadMOD
In this issue...
  • Less Fluid, Cooler Part Temperatures
  • Successful Portable Typhoon Trials
  • Saw Coolubricator Demo

  • Featured Solutions
    uni-Roller-b
    uni-Max-b
    Coolube-b

    SCOPE
    of Micro-Fluidization
    January 2007

    UNIST HQ

    Welcome to our new subscribers! Micro-Mail SCOPE is our application focused newsletter which reports the broad "Scope" of possibilities for Micro- Fluidization. Each month we send you successful scenarios where better methods of applying fluids and lubricants result in less consumption and achieve overall manufacturing performance improvements.

    When questions or concerns arise about how well Micro-Fluidization will work in a specific application, contact the UNIST office or the local representative about ordering a trial system for evaluation. UNIST provides demonstration units to pre-approved companies. The units can be purchased or returned after 30 days.

    Today's newsletter contains some examples of the positive response we've had to our trial program.

    LT-High Resolution
    Cordially, Larry

    Less Fluid, Cooler Part Temperatures
    74K Added to Bottom Line

    Following is a UNIST distributor's actual description of a 30 day Uni-Roller evaluation and the results that followed.

    "The customerÕs plant was a mess. Fluid everywhere but on the part. The customer tried one Roller to test under 30 day guaranteed trial. They were skeptical at first, especially the tooling guys who normally believe more fluid is better. The main element of proof was temperature readings of the working pieces were actually reduced several degrees using the roller only. As heat is ultimately the culprit to tool wear the tool room was satisfied. It was all downhill from there."

    Results:  Fluid consumption was reduced 25%. The annualized dollar amount saved was $51,480.00.  Waste disposal was reduced by 50%. The annualized dollar amount saved was $18,884.00.  Floor cleaner was reduced by 20%. Estimated annualized cost savings was $3960.00  Total Hard Dollar Savings - $74,324.00  Fewer Dermatitis Issues.  Fewer Respiratory Issues  Maintenance of the presses and press room dramatically reduced due to the elimination of the ÒfogÓ of lubricant, landing on all surfaces and impregnating electrical and mechanical components.  Housekeeping dramatically improved.  Customer to show improvements as part of their ISO 14001 obligations.


    Successful Portable Typhoon Trials
    25 Hours of Use, 4.5 Ounces of Lube

    Following are two e-mails describing successful evaluations of Micro-Fluidization in aerospace manufacturing - the first is from the US, the second from the UK.

    "Good morning Gentlemen, We were able this past week to implement your cutting tool lubrication system on two similar but different assemblies,and with great success. --The cutting tools stayed sharper longer. --Clean up was next to nothing. --Final hole diameter was well within tolerance specified. --The system is totally user friendly. --There was no down time due to clogging of the coolant lines. --In almost four days of operation (approx 25 hr.) we used only 4.5 oz of Coolube Everyone who was involved was impressed with how well it performed. I would like to thank you for the loaner system."

    "Tests on the Unist Thru -the -Tool systems have moved on since my last communication with you. The units have finally received their COSHH (Health And Safety Standard) assessments and were found to be 10 times below legal requirements on atmospheric misting, when the optimum settings on oil volume and air pressures were evaluated. This has meant that one unit 85-4050-5A has actually made it on to the jig and that the operators have finally had sight of this equipment. Early responses are good in that the operators find it easy to use and it is much cleaner than using flood coolant."


    Saw Coolubricator Demo
    Blade Life Doubled

    Sawing is one of the most common applications where a trial is requested. A UNIST representative in the Southwest sent in the following description of a company in his territory.

    "During a small show, our saw Coolubricator caught the attention of their maintenance supervisor for the foundry area who requested a demo. The challenge was to cut a 7Ó diameter solid bar steel. In less than a week they already called amazed with our unit and Coolube 2210EP. They had been changing saw blades every 24 hours before and with our Coolubricator they were using two blades per week. They have recommended us to many other facilities."

    UNIST Web Resources
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  • Uni-Max Systems
  • Coolube Lubricants
  • About Us
    Formed in 1957, UNIST, Inc. is the leader in the manufacture of fluid delivery systems used in metalworking and metal forming to reduce consumption while improving all areas of operational efficiency. UNIST has serviced over 5000 customers on 6 continents from its home office and manufacturing facility in Grand Rapids, MI.

    Micro-Mail is the e-publication from UNIST, Inc. that provides important information to those who do business with us, including, news, product updates, technical bulletins, application data and announcements. You are subscribed because you have previously purchased UNIST equipment, requested information such as product literature and quotations, or have requested to receive our e- publications. To change your profile or unsubscribe, please use the links below or e-mail us.

    Have you had an experience using UNIST systems in your plant that you would like to tell us about Ð positive, negative or both? We would enjoy hearing from you, and may choose to print your story. In Micro-Mail Scope we print application details without using personal or company names. Please send stories of your successful, difficult or new applications to micro-mail@unist.com.

    phone: 800-253-5462 or 616-949-0853